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Vibrating Sieve

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1- product name: Ball mill for sanitary ware vitreous ceramic slip material

2- product name:

Slip preparation machine

3- Machine introduce

This machine mainly includes: cylinder part, transmission part, electrical control.

Grinding method: wet and intermittent type (fine grinding)

Uses: mainly used for the crushing, grinding and mixing of ceramic raw materials

The material in the barrel: raw materials, grinding media and water.

4- Main advantage:

Main advantage 1:

1. The 5-20T ball mill can be selected with frequency conversion speed regulation, and 8 operating speeds can be preset according to the process requirements, which improves the grinding efficiency, saves 20% of energy consumption and reduces costs. Various formulas can be pre-stored in the parameters, which can be switched at will according to the process during the production process.
2. Compact structure, simple operation (forward and reverse running state can be switched);
3. The large ball mill is equipped with an auxiliary motor, which helps to accurately position the grinding mouth and effectively mix the material, water and grinding body. The main motor and auxiliary motor have an interlock function;
4. Set emergency stop button and safety lock control, high safety;
5. The cylinder adopts submerged arc welding, which has large melting depth and high weld quality. Both ends of the shaft are heat treated to eliminate internal stress. Both ends of the shaft are processed simultaneously to ensure the coaxiality of the ball mill.

 

 

Main advantage 2:

1. The operation is simple, and the running state of forward and reverse rotation can be switched.

2. It adopts Siemens or Omron frequency conversion control to realize segmented speed regulation. It can preset 8 operating speeds and run according to the set process time, which improves grinding efficiency, saves energy consumption and reduces costs.

3. Equipped with a timer, it will automatically stop running when the set time is reached.

3. A variety of formulas can be pre-stored in the parameters (that is, the operating speed and time period parameters). Switch arbitrarily when changing the process plan.

4. High security, with emergency stop button and safety lock control.

5. The auxiliary motor of the large ball mill is helpful for the precise positioning of the grinding mouth and the effective mixing of the material, water and grinding body after feeding. The main motor and the auxiliary motor have an interlocking function, that is, the auxiliary motor is started, and the main motor is not allowed to start.

6. The cylinder adopts submerged arc welding with large melting depth and high welding seam quality. Both ends of the shaft are heat treated to eliminate internal stress. The two ends of the shaft are processed synchronously to ensure the coaxiality of the ball mill.

5- Mainly technical data

Type

Drum size

Efficient volume

Rotating speed of cylinder

Lining plate

Main motor and reducer

Auxiliary motor

Ømm×mm

M3

Main speed

Auxiliary speed

Type

Power

Rotating speed

Type

Power

Rotating speed

0.05T

600×700

0.132

50

-

High alumina lining

Y100L-6

1.5

50

-

-

-

0.1T

660*770

0.18

50

-

High alumina lining

Y112M-6

2.2

50

-

-

-

0.2T

910×1120

0.56

38

-

High alumina lining

Y132M1-6

4

38

-

-

-

0.5T

1200×1400

1.3

31.5

-

High alumina lining

Y132M2-6

5.5

31.5

-

-

-

1T

1600×1800

3.12

25.5

-

High alumina lining

Y160M-4

11

25.5

-

-

-

1.5T

1800×2100

4.69

23

-

High alumina lining

Y180L-6

15

23

-

-

-

2.5T

2200×2200

7.3

22.7

-

High alumina lining

Y225M-6

30

22.7

-

-

-

5T

2700×2700

11.5

17.2

1

Stone lining

Y208S-6

45

17.2

XWDC5.5-7-87

5.5

1

5T

2400×2600

10.39

19.6

1.1

Mid-alumina lining

Y280M-6

55

19.6

XWDC5.5-7-87

5.5

1.1

5T

2400×2600

10.39

19.6

1.1

High alumina lining

Y280M-6

55

19.6

XWDC5.5-7-87

5.5

1.1

8T

2700×3400

15

15.9

1

Stone lining

Y280M-6

55

15.9

XWDC5.5-8-87

5.5

1

8T

2700×3000

14.7

15.9

1

Mid-alumina lining

Y280M-6

55

15.9

XWDC5.5-7-87

5.5

1

8T

2700×3000

14.7

15.9

1

High alumina lining

Y280M-6

55

15.9

XWDC5.5-7-87

5.5

1

10T

2700×4000

17.87

16

1

Stone lining

Y280S-4

75

16

XWDC5.5-7-71

5.5

1

10T

2700*3500

17.67

16

1

Mid-alumina lining

Y280M-4

90

16

XWDC5.5-7-71

5.5

1

10T

2700*3500

17.67

16

1

High alumina lining

Y280M-4

90

16

XWDC5.5-7-71

5.5

1

15T

3000*5000

28.4

14

0.6

Stone lining

Y315M-6

75

14

XWDC5.5-7-71

5.5

0.6

15T

3000*4560

28.4

14

0.6

Mid-alumina lining

Y315M-6

90

14

XWDC5.5-8-87

5.5

0.6

15T

3000*4560

28.4

14

0.6

High alumina lining

Y315M-6

90

14

XWDC5.5-8-87

5.5

0.6

20T

3200*5100

33.44

13.5

0.64

Stone lining

Y315L1-6

110

13.5

XWDC11-9-87

11

0.64

20T

3200*4500

32.05

13.5

0.64

Mid-alumina lining

Y315L1-6

110

13.5

XWDC11-9-87

11

0.64

20T

3200*4500

32.05

13.5

0.64

High alumina lining

Y315L1-6

110

13.5

XWDC11-9-87

11

0.64

a. 其他参数Others parameter 

NO.

Main project

Content

1

Motor brand

Hengshui Mengniu

2

Inverter brand

Siemens

3

PLC brand

Siemens

4

Major brands of electrical components

Omron, Schneider

5

Bearing brand

Dalian Yejin

b. 设备安装条件Machine installation condition

Type

Floor space

Equipment weight   (kgs)

Foundation bearing capacity

Central distance

(mm)

Inlet size

Outlet size

Unit:mm

doesn’t include lining and grinding body

≥kN

(±2mm)

mm

mm

0.05T

1560*1160

450

65

1263

118(113)*69

118(113)*6

0.1T

1560*1190

550

65

1237

118(113)*69

118(113)*6

0.2T

1730*1500

800

100

1484

395(398)*140

110*95

0.5T

3100*2600

1500

200

1780

395(398)*140

110*95

1T

3445*3870

3000

400

2492

440(445)*150

110(115)*160

1.5T

3500*4400

3300

500

2492

440(445)*150

110(115)*160

2.5T

3840*4550

4200

1000

3014

440(445)*150

110(115)*160

5T

4160*5270

10000

1500

3530

495(498)*178

245(250)*150

5T

4400**5850

10500

1500

3530

495(498)*178

245(250)*150

5T

4400*5850

10500

1500

3530

495(498)*178

245(250)*150

8T

5500*6340

11000

2000

4290

495(498)*178

245(250)*150

8T

5100*6310

10700

2000

4290

495(498)*178

245(250)*150

8T

5100*6310

10700

2000

4290

495(498)*178

245(250)*150

10T

6500*6310

13000

2500

4936

495(498)*178

245(250)*150

10T

6000*6310

13000

2500

4936

495(498)*178

245(250)*150

10T

6000*6310

13000

2500

4936

495(498)*178

245(250)*150

15T

7200*5940

16000

3500

6040

495(498)*178

245(250)*150

15T

6760*5940

15000

3500

6040

495(498)*178

245(250)*150

15T

6760*5940

15000

3500

6040

495(498)*178

245(250)*150

20T

7730*7250

19000

5000

6140

495(498)*178

245(250)*150

20T

7310*7250

18000

5000

6140

495(498)*178

245(250)*150

20T

7310*7250

18000

5000

6140

495(498)*178

245(250)*150

c. 设备使用条件Machine using condition

   高铝球和高铝衬产品性能参数:

Performance parameters of high-aluminum balls and high-aluminum lining products:

l Al2O3%:                           92±1%;  

l SiO2:                              6.5%max ;    

l Fe2O3%:                           ≤0.1;

l Cao+MgO+NaO+Others:              1.5% max;   

l Water absorption:        ≤0.01%;

volume density             ≥3.60g/cm3;

l Moh's hardness             ≥9;

l Equivalent wear        ≤0.15

   中铝球和中铝衬技术参数:

   Technical parameters of Middle Aluminum Ball and middle Aluminum Lining

l Al2O3%:                           67±3%;  

l SiO2:                              35-30%;   

l Fe2O3%:                           ≤0.1;    

l Water absorption         ≤0.01%;

volume density              ≥3. 0g/cm3;

l Moh's hardness              ≥7;

l (g/kgh):Equivalent wear      ≤3%

球磨机型号type

内衬inner lining

研磨球 grinding ball

研磨球比例grinding ball proportion

原料(干料):水:研磨介质比例

类型type

厚度(mm) thickness

类型type

数量Q’ty(T)



0.05T

高铝衬

High aluminum lining

40

高铝球high aluminum ball

0.1

20:30:40=4:1:5

1:(0.45-0.55):(1.5-2.3)

0.1T

高铝衬High aluminum lining

40

高铝球high aluminum ball

0.2

20:30:40=4:1:5

1:(0.45-0.55):(1.5-2.3)

0.2T

高铝衬High aluminum lining

40

高铝球high aluminum ball

0.4

30:40:50=4:1:5

1:(0.45-0.55):(1.5-2.3)

0.5T

高铝衬High aluminum lining

40

高铝球high aluminum ball

1

40:50:60=4:1:5

1:(0.45-0.55):(1.5-2.3)

1T

高铝衬High aluminum lining

40

高铝球high aluminum ball

2

40:50:60=4:1:5

1:(0.45-0.55):(1.5-2.3)

1.5T

高铝衬High aluminum lining

50

高铝球high aluminum ball

3

40:50:70=4:1:5

1:(0.45-0.55):(1.5-2.3)

2.5T

高铝衬High aluminum lining

50

高铝球high aluminum ball

5

40:50:70=4:1:5

1:(0.45-0.55):(1.5-2.3)

5T

石衬stone lining

130-170

硅球石

Silica     spherulite

 

6

60-80 (100%)

1:(0.8-1.1):(1.5-2.3)

5T

中铝衬middle aluminum lining

80

中铝球middle aluminum ball

8

20:30:40:50:60=1.5:1.5:3:2:2

1:(0.8-1.1):(1.5-2.3)

5T

橡胶衬rubber lining

50

硅球石

Silica     spherulite

6

60-80 (100%)

1:(0.8-1.1):(1.5-2.3)

5T

高铝衬High aluminum lining

60

高铝球high aluminum ball

10

40:50:80=4:1:5

1:(0.8-1.1):(1.5-2.3)

8T

石衬stone lining

130-180

硅球石Silica     spherulite

13

(60-80):(80-100)=5:8

1:(0.8-1.1):(1.5-2.3)

8T

中铝衬middle aluminum lining

100

中铝球middle aluminum ball

13

20:30:40:50:60=1.5:1.5:3:2:2

1:(0.8-1.1):(1.5-2.3)

8T

橡胶衬rubber lining

50

硅球石Silica     spherulite

13

(60-80):(80-100)=5:8

1:(0.8-1.1):(1.5-2.3)

8T

高铝衬High aluminum lining

70

高铝球high aluminum ball

16

40:50:80=4:1:5

1:(0.8-1.1):(1.5-2.3)

10T

石衬stone lining

140-190

硅球石Silica     spherulite

16

(80-100):(100-120)=1:1

1:(0.8-1.1):(1.5-2.3)

10T

中铝衬middle aluminum lining

100

中铝球middle aluminum ball

16

20:30:40:50:60=1.5:1.5:3:2:2

1:(0.8-1.1):(1.5-2.3)

10T

橡胶衬rubber lining

50

硅球石Silica     spherulite

16

(80-100):(100-120)=1:1

1:(0.8-1.1):(1.5-2.3)

10T

高铝衬High aluminum lining

70

高铝球high aluminum ball

20

40:50:80=4:1:5

1:(0.8-1.1):(1.5-2.3)

15T

石衬stone lining

150-200

硅球石Silica     spherulite

22

(80-100):(100-120)=1:1

1:(0.8-1.1):(1.5-2.3)

15T

中铝衬middle aluminum lining

100

中铝球middle aluminum ball

24

20:30:40:50:60=1.5:1.5:3:2:2

1:(0.8-1.1):(1.5-2.3)

15T

橡胶衬rubber lining

60

硅球石Silica     spherulite

22

(80-100):(100-120)=1:1

1:(0.8-1.1):(1.5-2.3)

15T

高铝衬High aluminum lining

70

高铝球high aluminum ball

30

50:70:100=4:1:5

1:(0.8-1.1):(1.5-2.3)

20T

石衬stone lining

150-200

硅球石

26

(80-100):(100-120)=4:6

1:(0.8-1.1):(1.5-2.3)

20T

中铝衬middle aluminum lining

100

中铝球middle aluminum ball

32

20:30:40:50:60=1.5:1.5:2:3:2

1:(0.8-1.1):(1.5-2.3)

20T

橡胶衬rubber lining

60

硅球石Silica     spherulite

26

(80-100):(100-120)=4:6

1:(0.8-1.1):(1.5-2.3)

20T

高铝衬High aluminum lining

70

高铝球high aluminum ball

40

40:60:80=2:3:2

1:(0.8-1.1):(1.5-2.3)

 Our advantage:

Supply turnkey tailor design of sanitary ware producing line;

Supply sanitary ware slip and glaze formula service;

Supply sanitary ware high pressure casting technical train service;

Supply sanitary ware high pressure mold making and train service;

Supply high quality producing machine;

Supply installation and commissioning service;

Supply producing team building service.    

 


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