1-product name:
Sanitary ware high pressure casting machine for water closet toilet bowl slide-frame body taking model
Key words:Hexiang hi-pressure sanitary ware casting machine for bowl of 2-piece toilet
2-Product grouping
Casting machine-High pressure casting machine-bowl
Model: bowl of 2 piece
3- Product use: Application of machine
This pressure casting machine with 8 modules is used to produce toilet bowl, smart toilet, bidet which is modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of bowl part of 2-piece toilet.
Its’ advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage.
4-Machine’s structure
Main body;
Compressed air;
Mould hydraulic press;
Slip feeding pressure reinforce;
Vacuum demoulding system;
Green bases conveyor system;
Electrical auto control system
No. Items Contents
1 Demoulding method Vertical lifting+ Transverse horizontal+ vacuum suction+ compressed air
2 Mould close method auxiliary by pneumatic +mould close by hydraulic
3 Pressure of mould close 30-40T
4 Accurate of mould close ±0.25mm
5 Turnover angle of turnover-frame 0-34°
6 Pressure of low-pressure slip feeding 0.25±0.05MPa
7 Pressure of hi-pressure slip feeding 0.8-1.0MPa
8 Method to increase pressure for slip feeding Hydraulic pressurize
9 Pressure of compressed air ≥0.6MPa
10 Air consumption (/module) 0.3M⊃3;/h
11 Pressure of water resource 0.3MPa
12 Water consumption (/module) 0.2M⊃3;/h
13 Quantity of mould 1 piece/time/module
14 Total casting cycle 20~25min/cycle (adjustable)
15 Total install power 8kw/module +10kw
16 Method of green body taking Electrical lifting+ pneumatic /electrical horizontal fold-speed+ transportation by step conveyor
17 Total weight ≈9.7T/module + 3.5t
18 Dimension L: 29000mm, W: 3880mm, H: 5095mm
Working condition
Slip temperature 35±2 ℃
Absorption slip thickness 8-9mm 45mins
Casting workshop temperature 30±2 ℃
Relative humidity 65±2 °
Air source pressure ≥0.6 Mpa
Water pressure ≥0.3 Mpa
Water condition for cleaning mold 1 μm
Water source filter 10 μm
6-output and efficiency
Capacity calculation, sample by 8 module type
Daily working time 22.5 Hours/day
1350 Mins/day
Q’ty of module 8 1 pcs of mould/module
Casting cycle 30 Mins
Daily output 360 pcs
Average manpower output
Q’ty of shift per day 3
Manpower per shift 4
Average manpower output 30 30 pcs/man/shift; includes process of blowing-cleaning, polishing, hole punching, body turnover, rim sticking and handle the body up to trolley
7-brand of main components
Item No Parts name Brand Remarks
1 PLC Siemens 1200-1500 Series
2 Touching screen Kinco
3 Pneumatic control cabinet SMC Integrated control
4 Pneumatic control elements SMC Air pipe, valve
5 Travel Switch Schneider
6 Proximity switch Pepperl fuchs
7 Water drop separator SMC
8 Micro-mist separator SMC
9 Cycle vacuum pump Nash
10 Speed control valve SMC
11 Cylinder SMC
12 Solenoid valve SMC
13 Reducing valve SMC
14 Electric elements Schneider and Omron
15 Safety curtain Omron
16 Hydraulic valve group Rexroth
17 Seal of hydraulic station Parker
8-photo of green body produced by HPCM：
9—reference photo of machine in running