1- product name: Ball mill for sanitary ware vitreous ceramic slip material
2- product name：
Slip preparation machine
3- Machine introduce
This machine mainly includes: cylinder part, transmission part, electrical control.
Grinding method: wet and intermittent type (fine grinding)
Uses: mainly used for the crushing, grinding and mixing of ceramic raw materials
The material in the barrel: raw materials, grinding media and water.
4- Main advantage：
Main advantage 1:
1. The 5-20T ball mill can be selected with frequency conversion speed regulation, and 8 operating speeds can be preset according to the process requirements, which improves the grinding efficiency, saves 20% of energy consumption and reduces costs. Various formulas can be pre-stored in the parameters, which can be switched at will according to the process during the production process.
2. Compact structure, simple operation (forward and reverse running state can be switched);
3. The large ball mill is equipped with an auxiliary motor, which helps to accurately position the grinding mouth and effectively mix the material, water and grinding body. The main motor and auxiliary motor have an interlock function;
4. Set emergency stop button and safety lock control, high safety;
5. The cylinder adopts submerged arc welding, which has large melting depth and high weld quality. Both ends of the shaft are heat treated to eliminate internal stress. Both ends of the shaft are processed simultaneously to ensure the coaxiality of the ball mill.
Main advantage 2:
1. The operation is simple, and the running state of forward and reverse rotation can be switched.
2. It adopts Siemens or Omron frequency conversion control to realize segmented speed regulation. It can preset 8 operating speeds and run according to the set process time, which improves grinding efficiency, saves energy consumption and reduces costs.
3. Equipped with a timer, it will automatically stop running when the set time is reached.
3. A variety of formulas can be pre-stored in the parameters (that is, the operating speed and time period parameters). Switch arbitrarily when changing the process plan.
4. High security, with emergency stop button and safety lock control.
5. The auxiliary motor of the large ball mill is helpful for the precise positioning of the grinding mouth and the effective mixing of the material, water and grinding body after feeding. The main motor and the auxiliary motor have an interlocking function, that is, the auxiliary motor is started, and the main motor is not allowed to start.
6. The cylinder adopts submerged arc welding with large melting depth and high welding seam quality. Both ends of the shaft are heat treated to eliminate internal stress. The two ends of the shaft are processed synchronously to ensure the coaxiality of the ball mill.
5- Mainly technical data
Type | Drum size | Efficient volume | Rotating speed of cylinder | Lining plate | Main motor and reducer | Auxiliary motor | |||||
Ømm×mm | M3 | Main speed | Auxiliary speed | Type | Power | Rotating speed | Type | Power | Rotating speed | ||
0.05T | 600×700 | 0.132 | 50 | - | High alumina lining | Y100L-6 | 1.5 | 50 | - | - | - |
0.1T | 660*770 | 0.18 | 50 | - | High alumina lining | Y112M-6 | 2.2 | 50 | - | - | - |
0.2T | 910×1120 | 0.56 | 38 | - | High alumina lining | Y132M1-6 | 4 | 38 | - | - | - |
0.5T | 1200×1400 | 1.3 | 31.5 | - | High alumina lining | Y132M2-6 | 5.5 | 31.5 | - | - | - |
1T | 1600×1800 | 3.12 | 25.5 | - | High alumina lining | Y160M-4 | 11 | 25.5 | - | - | - |
1.5T | 1800×2100 | 4.69 | 23 | - | High alumina lining | Y180L-6 | 15 | 23 | - | - | - |
2.5T | 2200×2200 | 7.3 | 22.7 | - | High alumina lining | Y225M-6 | 30 | 22.7 | - | - | - |
5T | 2700×2700 | 11.5 | 17.2 | 1 | Stone lining | Y208S-6 | 45 | 17.2 | XWDC5.5-7-87 | 5.5 | 1 |
5T | 2400×2600 | 10.39 | 19.6 | 1.1 | Mid-alumina lining | Y280M-6 | 55 | 19.6 | XWDC5.5-7-87 | 5.5 | 1.1 |
5T | 2400×2600 | 10.39 | 19.6 | 1.1 | High alumina lining | Y280M-6 | 55 | 19.6 | XWDC5.5-7-87 | 5.5 | 1.1 |
8T | 2700×3400 | 15 | 15.9 | 1 | Stone lining | Y280M-6 | 55 | 15.9 | XWDC5.5-8-87 | 5.5 | 1 |
8T | 2700×3000 | 14.7 | 15.9 | 1 | Mid-alumina lining | Y280M-6 | 55 | 15.9 | XWDC5.5-7-87 | 5.5 | 1 |
8T | 2700×3000 | 14.7 | 15.9 | 1 | High alumina lining | Y280M-6 | 55 | 15.9 | XWDC5.5-7-87 | 5.5 | 1 |
10T | 2700×4000 | 17.87 | 16 | 1 | Stone lining | Y280S-4 | 75 | 16 | XWDC5.5-7-71 | 5.5 | 1 |
10T | 2700*3500 | 17.67 | 16 | 1 | Mid-alumina lining | Y280M-4 | 90 | 16 | XWDC5.5-7-71 | 5.5 | 1 |
10T | 2700*3500 | 17.67 | 16 | 1 | High alumina lining | Y280M-4 | 90 | 16 | XWDC5.5-7-71 | 5.5 | 1 |
15T | 3000*5000 | 28.4 | 14 | 0.6 | Stone lining | Y315M-6 | 75 | 14 | XWDC5.5-7-71 | 5.5 | 0.6 |
15T | 3000*4560 | 28.4 | 14 | 0.6 | Mid-alumina lining | Y315M-6 | 90 | 14 | XWDC5.5-8-87 | 5.5 | 0.6 |
15T | 3000*4560 | 28.4 | 14 | 0.6 | High alumina lining | Y315M-6 | 90 | 14 | XWDC5.5-8-87 | 5.5 | 0.6 |
20T | 3200*5100 | 33.44 | 13.5 | 0.64 | Stone lining | Y315L1-6 | 110 | 13.5 | XWDC11-9-87 | 11 | 0.64 |
20T | 3200*4500 | 32.05 | 13.5 | 0.64 | Mid-alumina lining | Y315L1-6 | 110 | 13.5 | XWDC11-9-87 | 11 | 0.64 |
20T | 3200*4500 | 32.05 | 13.5 | 0.64 | High alumina lining | Y315L1-6 | 110 | 13.5 | XWDC11-9-87 | 11 | 0.64 |
a. 其他参数Others parameter
NO. | Main project | Content |
1 | Motor brand | Hengshui Mengniu |
2 | Inverter brand | Siemens |
3 | PLC brand | Siemens |
4 | Major brands of electrical components | Omron, Schneider |
5 | Bearing brand | Dalian Yejin |
b. 设备安装条件Machine installation condition
Type | Floor space | Equipment weight (kgs) | Foundation bearing capacity | Central distance （mm） | Inlet size | Outlet size |
Unit：mm | doesn’t include lining and grinding body | ≥kN | (±2mm) | mm | mm | |
0.05T | 1560*1160 | 450 | 65 | 1263 | 118（113）*69 | 118（113）*6 |
0.1T | 1560*1190 | 550 | 65 | 1237 | 118（113）*69 | 118（113）*6 |
0.2T | 1730*1500 | 800 | 100 | 1484 | 395(398)*140 | 110*95 |
0.5T | 3100*2600 | 1500 | 200 | 1780 | 395(398)*140 | 110*95 |
1T | 3445*3870 | 3000 | 400 | 2492 | 440(445)*150 | 110(115)*160 |
1.5T | 3500*4400 | 3300 | 500 | 2492 | 440(445)*150 | 110(115)*160 |
2.5T | 3840*4550 | 4200 | 1000 | 3014 | 440(445)*150 | 110(115)*160 |
5T | 4160*5270 | 10000 | 1500 | 3530 | 495(498)*178 | 245(250)*150 |
5T | 4400**5850 | 10500 | 1500 | 3530 | 495(498)*178 | 245(250)*150 |
5T | 4400*5850 | 10500 | 1500 | 3530 | 495(498)*178 | 245(250)*150 |
8T | 5500*6340 | 11000 | 2000 | 4290 | 495(498)*178 | 245(250)*150 |
8T | 5100*6310 | 10700 | 2000 | 4290 | 495(498)*178 | 245(250)*150 |
8T | 5100*6310 | 10700 | 2000 | 4290 | 495(498)*178 | 245(250)*150 |
10T | 6500*6310 | 13000 | 2500 | 4936 | 495(498)*178 | 245(250)*150 |
10T | 6000*6310 | 13000 | 2500 | 4936 | 495(498)*178 | 245(250)*150 |
10T | 6000*6310 | 13000 | 2500 | 4936 | 495(498)*178 | 245(250)*150 |
15T | 7200*5940 | 16000 | 3500 | 6040 | 495(498)*178 | 245(250)*150 |
15T | 6760*5940 | 15000 | 3500 | 6040 | 495(498)*178 | 245(250)*150 |
15T | 6760*5940 | 15000 | 3500 | 6040 | 495(498)*178 | 245(250)*150 |
20T | 7730*7250 | 19000 | 5000 | 6140 | 495(498)*178 | 245(250)*150 |
20T | 7310*7250 | 18000 | 5000 | 6140 | 495(498)*178 | 245(250)*150 |
20T | 7310*7250 | 18000 | 5000 | 6140 | 495(498)*178 | 245(250)*150 |
c. 设备使用条件Machine using condition
高铝球和高铝衬产品性能参数：
Performance parameters of high-aluminum balls and high-aluminum lining products:
l Al2O3%： 92±1%；
l SiO2： 6.5%max ;
l Fe2O3%： ≤0.1；
l Cao+MgO+NaO+Others： 1.5% max；
l Water absorption: ≤0.01%；
l volume density ≥3.60g/cm3；
l Moh's hardness ≥9；
l Equivalent wear ≤0.15
中铝球和中铝衬技术参数：
Technical parameters of Middle Aluminum Ball and middle Aluminum Lining
l Al2O3%： 67±3%；
l SiO2： 35-30%；
l Fe2O3%： ≤0.1；
l Water absorption ≤0.01%；
l volume density ≥3. 0g/cm3；
l Moh's hardness ≥7；
l （g/kgh）：Equivalent wear ≤3%
球磨机型号type | 内衬inner lining | 研磨球 grinding ball | 研磨球比例grinding ball proportion | 原料（干料）：水：研磨介质比例 | ||
类型type | 厚度(mm) thickness | 类型type | 数量Q’ty（T） | |||
0.05T | 高铝衬 High aluminum lining | 40 | 高铝球high aluminum ball | 0.1 | 20:30:40=4:1:5 | 1:(0.45-0.55):(1.5-2.3) |
0.1T | 高铝衬High aluminum lining | 40 | 高铝球high aluminum ball | 0.2 | 20:30:40=4:1:5 | 1:(0.45-0.55):(1.5-2.3) |
0.2T | 高铝衬High aluminum lining | 40 | 高铝球high aluminum ball | 0.4 | 30:40:50=4:1:5 | 1:(0.45-0.55):(1.5-2.3) |
0.5T | 高铝衬High aluminum lining | 40 | 高铝球high aluminum ball | 1 | 40:50:60=4:1:5 | 1:(0.45-0.55):(1.5-2.3) |
1T | 高铝衬High aluminum lining | 40 | 高铝球high aluminum ball | 2 | 40:50:60=4:1:5 | 1:(0.45-0.55):(1.5-2.3) |
1.5T | 高铝衬High aluminum lining | 50 | 高铝球high aluminum ball | 3 | 40:50:70=4:1:5 | 1:(0.45-0.55):(1.5-2.3) |
2.5T | 高铝衬High aluminum lining | 50 | 高铝球high aluminum ball | 5 | 40:50:70=4:1:5 | 1:(0.45-0.55):(1.5-2.3) |
5T | 石衬stone lining | 130-170 | 硅球石
| 6 | 60-80 （100%） | 1:(0.8-1.1):(1.5-2.3) |
5T | 中铝衬middle aluminum lining | 80 | 中铝球middle aluminum ball | 8 | 20:30:40:50:60=1.5:1.5:3:2:2 | 1:(0.8-1.1):(1.5-2.3) |
5T | 橡胶衬rubber lining | 50 | 硅球石 Silica spherulite | 6 | 60-80 （100%) | 1:(0.8-1.1):(1.5-2.3) |
5T | 高铝衬High aluminum lining | 60 | 高铝球high aluminum ball | 10 | 40:50:80=4:1:5 | 1:(0.8-1.1):(1.5-2.3) |
8T | 石衬stone lining | 130-180 | 硅球石Silica spherulite | 13 | (60-80):(80-100)=5:8 | 1:(0.8-1.1):(1.5-2.3) |
8T | 中铝衬middle aluminum lining | 100 | 中铝球middle aluminum ball | 13 | 20:30:40:50:60=1.5:1.5:3:2:2 | 1:(0.8-1.1):(1.5-2.3) |
8T | 橡胶衬rubber lining | 50 | 硅球石Silica spherulite | 13 | (60-80):(80-100)=5:8 | 1:(0.8-1.1):(1.5-2.3) |
8T | 高铝衬High aluminum lining | 70 | 高铝球high aluminum ball | 16 | 40:50:80=4:1:5 | 1:(0.8-1.1):(1.5-2.3) |
10T | 石衬stone lining | 140-190 | 硅球石Silica spherulite | 16 | (80-100):(100-120)=1:1 | 1:(0.8-1.1):(1.5-2.3) |
10T | 中铝衬middle aluminum lining | 100 | 中铝球middle aluminum ball | 16 | 20:30:40:50:60=1.5:1.5:3:2:2 | 1:(0.8-1.1):(1.5-2.3) |
10T | 橡胶衬rubber lining | 50 | 硅球石Silica spherulite | 16 | (80-100):(100-120)=1:1 | 1:(0.8-1.1):(1.5-2.3) |
10T | 高铝衬High aluminum lining | 70 | 高铝球high aluminum ball | 20 | 40:50:80=4:1:5 | 1:(0.8-1.1):(1.5-2.3) |
15T | 石衬stone lining | 150-200 | 硅球石Silica spherulite | 22 | (80-100):(100-120)=1:1 | 1:(0.8-1.1):(1.5-2.3) |
15T | 中铝衬middle aluminum lining | 100 | 中铝球middle aluminum ball | 24 | 20:30:40:50:60=1.5:1.5:3:2:2 | 1:(0.8-1.1):(1.5-2.3) |
15T | 橡胶衬rubber lining | 60 | 硅球石Silica spherulite | 22 | (80-100):(100-120)=1:1 | 1:(0.8-1.1):(1.5-2.3) |
15T | 高铝衬High aluminum lining | 70 | 高铝球high aluminum ball | 30 | 50:70:100=4:1:5 | 1:(0.8-1.1):(1.5-2.3) |
20T | 石衬stone lining | 150-200 | 硅球石 | 26 | (80-100):(100-120)=4:6 | 1:(0.8-1.1):(1.5-2.3) |
20T | 中铝衬middle aluminum lining | 100 | 中铝球middle aluminum ball | 32 | 20:30:40:50:60=1.5:1.5:2:3:2 | 1:(0.8-1.1):(1.5-2.3) |
20T | 橡胶衬rubber lining | 60 | 硅球石Silica spherulite | 26 | (80-100):(100-120)=4:6 | 1:(0.8-1.1):(1.5-2.3) |
20T | 高铝衬High aluminum lining | 70 | 高铝球high aluminum ball | 40 | 40:60:80=2:3:2 | 1:(0.8-1.1):(1.5-2.3) |
Our advantage:
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Supply installation and commissioning service;
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