It can realize full process man-free operation under program control. Real mixing producing realized by this design, various kinds of intelligent toilet, bowl or mixing of them is available. Also, take 12 stations as example, save about 35% floor area compared with ordinary line layout of HPCM. Manpower saving by application of auto casting and Fanuc robot, now only 1 operator is needed for running 1 station. Most of current products in market could be produced by this machine.
No
Contents
Unit
Fiqure
1
Demoulding form
vertical lifting + cross horizontal +vacuum suction+compressed air
2
Mould clamping form
by hydraulic
3
Mould combined pressure
T
40~60
4
Mould clamping accuracy
mm
+0.25
5
Pressure of low-pressure-sip-feeding
MPa/c㎡
0.15 ~0.2
6
Pressure of hi-pressure-sip-feeding
MPa/c㎡
0.8 ~1.0
7
Slip pressurization method
by hydraulic station
8
Compressed air pressure
MPa/c㎡
≥0.5
9
Water source pressure
MPa/c㎡
0.3
10
Water consumption
M⊃3;/h
≤0.15
11
Compressed air consumption
M⊃3;/h(0.6Mpa)
≤1.2
12
The quantity of working moulds
set
2
13
Casting cycle (reference only)
min/cycle
20~25
14
Total installed power
KW
2*5.5+12=23
15
Green body taking method
pneumatic taking and falling
16
Green body conveying form
By conveyor
17
green body conveying speed
mm/sec
26~130(adjustable)
18
Overall dimensions( xw x h) Actual layout depends client's condition
mm
~7800x5750x 4000
FULLY AUTOMATED SANITARY WARE MANUFACTURING MACHINERY FOR EFFICIENCY
The Main Advantages of the Automated Control System of HXG HPC Cell For Smart Toilet/Bowl
This workstation adopts advanced in-mold sticking technology, and six casting stations share one robot for picking up,delivering, and sticking slip, thus achieving full automation of the production process and maximizing machine efficiency. This workstation can be equipped with optional conveyors to enable fully automated production. Every group machine can produce 2 different models, and every casting cycle only need 22mins, one group only need 1 operator. It is really a high automatic and high efficiency casting machine without any working time waste.
QUALITY & RELIABILITY IN SANITARY WARE MANUFACTURING MACHINERY
HXG Choose International Famous Brands of Core Components to Ensure the Equipment's Quality and Reliability
All core components of HXG equipment are made of international famous brands: Siemens PLC from Germany, SMC pneumatic components from Japan, and low-voltage electrical components are Omron, Pepperl Fuchs, Schneider and IDEC. The hydraulic system uses Rexroth valve groups from Germany, Hengli Inline valve groups, Germany ifm sensors and American Parker seal rings,etc. The equipment has a beautiful appearance, painting color catches up with international brands. To improve the machine corrosion resistance, it is coated with marine fluorocarbon paint , not easily detached in high temperature and humidity working conditions.
TOP SELLING SANITARY WARE MANUFACTURING MACHINES
HXG Top Selling Sanitary Ware Manufacturing Machines of Robot Glazing for Abroad Customers
MULTI-FUNCTION SANITARY WARE MANUFACTURING MACHINERY
HXG Service Team Provides High-quality Installation and After-sales Service, Providing Professional Technical Support and Quick Response
It is modern high pressure casting equipment integrating water, electricity, compressor air, hydraulic and vacuum technologies. It is mainly used to cast sanitary ceramic cabinet basins (above and under counter basins), wash basin, lava, squatting pan and lid, sinks, shower pedals and other products. High output, low labor cost, energy saving and environmental protection are the main advantages of this equipment. This model conforms to the trend of youth labor shortage and is very popular in the current market.
WHY CHOOSE OUR SANITARY WARE MANUFACTURING MACHINERY?
HXG Service Team Provides High-quality Installation and After-sales Service, Providing Professional Technical Support and Quick Response
Engineer of robot programm editing will edit program according to customer products and is responsible for training client's worker.
If there is any default on the equipment, the local offices will dispatch engineers to the scene within 72 hours.
All Hexiang's electric parts are equipped with remote system. Once defaulted, the engineer will solve it at home at the first time. For serious failure, the engineer MUST arrive at the site.
GLOBAL REACH OF OUR SANITARY WARE MANUFACTURING MACHINERY
HXG Owns 5 Domestic Direct Selling and Service Centers and 13 Overseas Offices
HXG has a wide range domestic and overseas marketing sales systems, owns 5 domestic direct selling & service centers and 13 overseas offices, establishes long-term technical communication and business cooperation with numerous sanitary ware enterprises, such as HUIDA, KOHLER, MONOPY, ROCA, LIXIL,TOTO, DURAVIT, JOMOO, HEGII, ARROW and etc. The products are sold to all major ceramics producing areas in China and exported to many countries including Thailand, Vietnam, Mexico, Brazil, Turkey, Nigeria and etc. With years of development, “HXG” sanitary ware machinery has became a well-known brand in the field of sanitary ceramics equipment industry all over the world, the market share is ranked as No.1 in China and gets leading on the overseas market.
India agent
Thailand agent
Korea agent
lran agent
Brazil agent
Bangladesh office
Vietnam agent
Saudi Arabia agent
Egypt agent
Mexico agent
Algeria agent
West Africa office
SUCCESSFUL SANITARY WARE PROJECTS WITH TOP BRANDS
Part of the Turnkey Projects Provided by HXG Company,Include Design Factory and Manufacture Machines!
HXG is KOHLER, LIXIL, ROCA's global designated equipment supplier. HXG provides HPCM for global KOHLER system from 2013 to 2023. HXG undertook turnkey project include design and manufacture for Indonesia Roca with annual capacity of 500,000pcs in Dec 2017. HXG undertook turnkey project include design and manufacture for Sunda(Ghana) and Sunda(Kenya) in 2022 and 2023. Sunda(Ghana) project began from Aug 2022, till May 2023,it has reached target output of 1,350,000 pcs/year
Global KOHLER System HPCM From 2013 To 2023
Ghana/Kenya Sunda 1,350,000pcs/year in 2022 &2023
Indonesia ROCA 500,000pcs/year in 2017
COST EFFICIENCY OF SANITARY WARE MANUFACTURING MACHINERY
HXG High Pressure Casting Machine Improves Production Efficiency,Save Energy,Low Labor Cost and Protect Environment For Sanitaryware Factory
Efficiency equivalent to 5 times
The traditional gypsum production line produces 12 split pieces per person per day
VS
HPC workstationsproduce 60 products per person per day
CONTACT US NOW FOR SANITARY WARE MANUFACTURING MACHINERY QUOTE
Want to build a sanitary ware factory? Want to improve your sanitary ware factory? Leave a message immediately and HXG will provide you with a customized plan.