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Product Description
The 12 unit mould cabinet basin high pressure casting forming machine is modern high pressure casting equipment integrating water, electricity, compressor air, hydraulic and vacuum technologies. It is mainly used to cast sanitary ceramic cabinet basins (above and under counter basins), wash basin, lava, squatting pan and lid, sinks, shower pedals and other products. Cabinet basin High Pressure Forming Casting machine is the first choice for modern sanitary ceramic plant and factory. High output, low labor cost, energy saving and environmental protection are the main advantages of this equipment. This model conforms to the trend of youth labor shortage and is very popular in the current market.
Detailed Photos
Main machine
Compressor air system
Hydraulic control system
Hydraulic pressurize casting system
Vacuum demolding system
Electric control system
Resin working mold
Resin working mold
The system includes 12 sets twin working mold, mold cleaning system, auto pulling mold device.
Products advantage
• High auto control, low labor strength；
• 21 times of traditional plaster casting, 167pcs capacity/per shift/per man；
• Small floor space with low building cost；
• The machine choose Siemen PLC 1200 series, can realize remoting control and fault eliminate, help factory to manage producing；
• Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
• The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.
Main technical data：
12 Mold Hpcm-basin Main technical data | ||
Mould type | ||
Working mould type | Twin working mould | |
Mould parts | 2 parts without loosen parts | |
Max products size | ||
Length | 550 | mm |
Thickness | 230 | mm |
Above products size depends on model. | ||
Max mold frame outside size | ||
Length | 1600 | mm |
Width | 1100 | mm |
Thickness | 400 | mm |
Max mold frame inside size | ||
Length | 1600 | mm |
Width | 1100 | mm |
Thickness | 180 | mm |
Main Parameter | ||
Demolding means | Horizontal opening mold+ vacuum adsorption |
|
Closing mould mean | Hydraulic closing mold |
|
Mold closing pressure | 784～1176 | KN |
Diameter of hydraulic cylinder | 280-180 | mm |
Stroke of cylinder of pressing mold | 1500 | mm |
Model clamping accuracy | ±0.25 | mm |
Casting pressure of low pressure casting | 0.15～0.2 | Mpa |
Casting pressure of high pressure casting | 0.8～1.0 | Mpa |
Slip pressurize means | Hydraulic pressurize |
|
Pneumatic pressurize |
| |
Compressor air pressure | 0.6~ 0.8 | Mpa |
Air consumption quantity | 2.4 | m³/h/12 mould |
Water source pressure | 0.3 | Mpa |
Water consumption quantity | 0.24 | m³/h 12 mould |
Mold quantity | 12 | Twin Working mold |
Total casting cycle time | 20～30 | mins/cycle |
Total power | 19.55 | kW |
Taking base means | By manual |
|
Total weight include mold | 35～40 | T |
Overall size | ||
Length | 11800 | mm |
Width | 3700 | mm |
Height | 3020 | mm |
Working condition | ||
Slip temperature | 35±2 | ℃ |
Absorption slip thickness | 8-9mm | 45mins |
Casting workshop temperature | 30±2 | ℃ |
Relative humidity | 65±2 | ° |
Air source pressure | ≥0.6 | Mpa |
Water pressure | ≥0.3 | Mpa |
Water condition for cleaning mold | 1 | μm |
Water source filter | 10 | μm |
Capacity
Capacity calculation for 12 mold Hpcm-basin | ||
Daily working time | 22 | Hours |
1320 | Mins | |
Working mould q’ty | 12 | Working mold/twin |
Casting slip cycle time | 25 | Mins/cycle |
Daily casting time | 40-50 | times/day |
Daily capacity | 960-1200 | pcs |
Applied products