Robot polishing system
product name:
Robot polishing and repairing working station high automatic producing line for repairing green base
Green bases repair and polishing by robot with high automatic semi-checking
High auto low labor one piece toilet green base repair robot machine
Ceramic sanitary green body automatic innovation robotic repairing and polishing producing line
Innovate robotic polishing working station auto repairing green base system
Robot polishing and repairing green base of toilet producing line
Customs code：84248920.00
Products code: RPS
Products group: semi-checking section
Key words:
Robot polishing work station
Auto polishing machine
Robot polishing Line for Sanitary Ware
Auto polishing equipment
Robot auto polish device
Robot repair Line for Toilet
Sanitary Ware Robot repair green base Line
Ceramic Robot green base repair Line
Ceramic Toilet Robot repairing System
Ceramic Toilet Robotic polish Machine
Sanitary Ware Ceramic green ware repair Machine
Ceramic Toilet robot polishing Machine
auto robot polishing Line for Sanitary Ware
Robot polishing Producing Line for Toilet
Products description:
At present, most of these sanitary ceramic polishing processes use manual polishing, and manual polishing has high physical harm to personnel, high labor intensity, relatively large dust when polishing the green body, and operators are prone to occupational diseases, and the product quality is affected by human factors, it is relatively large and cannot guarantee the homogeneity of the product.
The robot body grinding workstation adopts robot grinding, which changes the uncertain factors when the traditional manual grinding personnel contact the body, improves the grinding efficiency, and reduces the occupational hazards to the operators; this workstation integrates three-station grinding and transporting. The integrated continuous polishing workstation greatly saves personnel configuration, increases polishing efficiency to a certain extent, and reduces labor costs.
Products structure
Robot polishing systems structure
Section name Remark
Rotary table systems 4 work units, servo drive
Rotary table hoist systems has anti-dust cover, SMC cylinder,FANUC servo motor + Japan NABTESCO reducer,Japan THK linear guideway
Pneumatic control systems SMC components
Robot body systems FANUC robot body
De-dust systems Cloth bag de-dust type
Electrical control systems SIEMENS PLC
Subsidiary facilities
Grinding head Intelligent floating grinding head, has force sensor, displacement sensor, tilt angle sensor,auto compensation. Grinding head power is adjustable, has anti-water and anti-dust design,suitable for working in severe environment
Safety protection device has safety light curtain and default alarm deviceRotary table
Rotary table
hoist systems
Technical characteristics:
Advanced PLC control system and Profinet communication technology;
Three-station intelligent simultaneous polishing technology;
Smart appointment system
Simultaneous transportation and polishing;
Pneumatic control component integration technology
Systems parameters
Robot polishing systems parameters
Item Specifications
Transfer robot
Robot body FANUC, R-2000ic /210L
Rotation radius 2655mm
Carrying weight 210KG
Max. running speed 3000mm/s
Axis quantity 6
Repeated positioning accuracy ±0.2mm
Work temperature 0-45℃
Humidity ＜75RH (no moisture condensation)
Polishing work unit 1
Robot body FANUC,M-710ic/50L
Rotation radius 2050mm
Carrying weight 50KG
Max. running speed 4000mm/s
Axis quantity 6
Repeated positioning accuracy ±0.07mm
Work temperature 0-45℃
Humidity ＜75RH (no moisture condensation)
Polishing work unit 2
Robot body FANUC,M-710ic/50L
Rotation radius 2050mm
Carrying weight 50KG
Max. running speed 4000mm/s
Axis quantity 6
Repeated positioning accuracy ±0.07mm
Work temperature 0-45℃
Humidity ＜75RH (no moisture condensation)
Polishing work unit 3
Robot body FANUC, M-20ia/20L
Rotation radius 1813mm
Carrying weight 20KG
Max. running speed 2000mm/s
Axis quantity 6
Repeated positioning accuracy ±0.08mm
Work temperature 0-45℃
Humidity ＜75RH (no moisture condensation)
Grinding head
Grinding head M5037
Constant force range 5-150N
Change range 0-25mm
Constant force change ±2N
Displacement sensor accuracy 0.01mm
Load 14KG
Weight 3.2KG
Work principle:
This machine is composed of multiple working parts. A good running state is a prerequisite to ensure product quality. Reasonable cooperation between the parts is the key to the operation of the whole machine.
1 Handling status
First, make an appointment on the touch screen to polish the varieties. Switch the control mode to "Auto" mode and press the "Start" button on the control cabinet. After the signal that the transport line can be transported arrives, the R4 transport robot starts to move, and transports the pre-booked body from the transport line to the 0th position of the turntable, and enters the state of waiting for polishing;
2 Polishing state of the robot
After the blanks at position 0 have been transported, the turntable will perform an action (90° per rotation) after the turntable receives the signal of completion of the transfer. Turn to the position of the polishing robot. After the polishing permission conditions are met, the robot executes the polishing program, and so on, the three stations are simultaneously polishing. After the three stations are all polished, the turntable receives the signal of completion of the polishing, the turntable starts to rotate, and the next round of polishing continues;
3 The offline state of the blank
After the 270° robot polishing is completed, the entire polishing process is completed. After the turntable rotates 90°, the handling robot receives the blanking program, and the handling robot executes the blanking operation. Transport the 360° blank off the assembly line (0° and 360° are the same position, the difference lies in the program execution). At this step, the green body is polished;
4 Pneumatic system
The pneumatic system of robot grinding is composed of pneumatic control valve, pneumatic solenoid valve, cylinder components and pneumatic accessories. The air pressure is provided by the air source manifold, and the air pressure required by each cylinder is adjusted by the pneumatic regulating valve. The pneumatic solenoid valve controls the on and off of each pipeline to start the cylinder and the original grinding head to perform the required steps for polishing.