1- product name：
EPC-1 million sanitary ware ceramic plants for one piece toilet, two piece toilet, bidet, intelligent toilet, tank, shower tray, Asia squatting pan and so on.
EPC-1 million
2- product keywords
Tailor turnkey project for sanitary ware project small capacity vitreous ceramic factory
EPC ceramic project for sanitary ware plants producing toilet, basin, shower tray, cistern, sink
Sanitary ware ceramic plants, turnkey project for wash basin, toilet, tank, shower tray, squatting pan
3- Product grouping
Turnkey plants-EPC-Ceramic sanitary ware
4- Project introduce
This EPC ceramic sanitary ware project is a turnkey project with an annual capacity of 1 million pieces of sanitary ware ceramics. This project is designed according to customer requirements to help customers achieve the production and sales of high-quality products.
This project combines the raw material structure of the customer's country to help customers design each stage of the process and equipment selection from raw material preparation, glaze preparation, molding, semi-inspection, glazing, firing, finished products and inspection.
Raw material stage: Help customers make the good slip formula, grind soft raw materials and hard raw materials separately, improve grinding efficiency, save energy and reduce consumption.
Glaze preparation stage: According to the characteristics of the customer's glaze, design the appropriate glaze preparation process, select the appropriate ball mill, magnetic separator and screening process, and provide customers with qualified glaze slurry.
Molding stage: According to the customer's product characteristics and product capacity, help customers to choose the appropriate molding process, such as FFC products, high-pressure casting products, low-pressure casting products, etc. Different molding equipment can be selected according to the product structure. Our company can be equipped with FFC high-pressure casting equipment, one piece toilet high-pressure casting equipment, two piece toilet high-pressure casting equipment, basin high-pressure casting equipment, toilet micro-pressure casting equipment, etc.
Drying stage: Use the fast green body drying room to control the hot air distribution in the room with multiple curves to achieve high-quality and high-yield drying of the sanitary ware green body.
Semi-inspection stage: Use the conveyor line to concentrate the semi-inspection, realize the reasonable division of labor between forming and semi-inspection, and improve the forming output rate and semi-inspection pass rate.
Glazing stage: The combined process of artificial glazing and mechanical glazing greatly reduces the labor intensity of labor on the one hand, and on the other hand improves the quality of spraying and the qualification rate of white blanks.
Firing stage: Using tunnel kiln firing technology, the firing temperature of the kiln can be as high as 1280°C, and the products can be effectively matched in the kiln, thus realizing the multi-level firing and output of the products.
Finished product inspection stage: using the conveyor line to support specific testing equipment, realize the product appearance, internal leakage, external leakage and other aspects of detection, reducing the quality risk in the sales link.
5- Service contents
Production process design, process layout design, equipment selection, equipment supplying, equipment installation, equipment commissioning, equipment operation training, high-pressure production process services, slip formula services, production management services, etc.
6- Layout
7- Producing technology process：
8- water, electric, natural gas consumption
Gas consumption | ||||||
1 | Annual capacity | 1000000 | pcs | |||
2 | Average weight | 21 | kgs | |||
3 | Total weight/per year | 21000000 | kgs | |||
4 | Unit natural gas consumption | 0.198 | M3/kg | |||
5 | Annual natural gas consumption | 4158000 | M3 | |||
6 | Annual working day | 330 | days | |||
7 | Daily gas consumption | 12600 | M3 | |||
Water consumption | ||||||
Item no. | Item name | Q'ty | Unit | Remarks | ||
1 | Quantity of water consume | 7.3 | kgs/per kgs ceramic | include producing, life, firing control | ||
2 | Annual capacity | 1000000 | pcs | |||
3 | Average weight/per product | 21 | kgs | |||
4 | Annual water consumption | 153300 | T | |||
5 | Annual working day | 330 | days | |||
6 | Daily water consumption | 465 | T | |||
Electric consumption | ||||||
Item no. | Item name | Q'ty | Unit | Detail explanation | ||
1 | Electric consumption/kgs ceramic | 0.531 | KWH/per kgs ceramic | |||
2 | Annual capacity | 1000000 | pcs | |||
3 | Average weight/per product | 21 | kgs | |||
4 | Annual total consumption | 11151000 | KWH | |||
5 | Annual working days | 330 | days | |||
6 | Daily consumption | 33791 | KWH | |||
Compressor air consume | ||||||
Item no. | Item name | Q'ty | Compressor air machine | Detail explanation | ||
1 | Compressor air consumption | 4sets | 12.3M3/per min | |||
9- Project case
l Design and make Indonesia ROCA 500000pcs/annual capacity sanitary ware project;
l Design and make Nigeria 2500000pcs/annual capacity sanitary ware project in Africa;
l Design and make Uzbekistan 500000pcs/annual capacity sanitary ware project;
l Design and make Turkmenistan 800000pcs/annual capacity sanitary ware project;
l To design and make Viglacera project of 750,000/annual capacity;
l To design and make Bangladesh 600000pcs sanitary ware project;
l To design and make Ceravi 400000pcs sanitary ware project;
l To design and make Angola 200000pcs sanitary ware project;
l To design and make Lixil 600000pcs/annual hi-pressure casting project;
l To design and make Cotto 100000pcs/annual hi-pressure casting project;
l Design and make Kohler hpcm project;
l Design and make Meilin Hpcm project;
l Design and make Jomoo 600000pcs/annual capacity sanitary ware project;
l Design and make Subor hpcm project;
l Design and make Huida 4th sanitary ware project for 1 million pcs/annual capacity;
l Design and make Monopy sanitary ware project for 1 million pcs/annual capacity;
l Design and make Dongpeng sanitary ware project for 1 million pcs/annual capacity;
l Design and make SSWW sanitary ware project for 1 million pcs/annual capacity;
l Design and make Dongpeng sanitary ware project for 1 million pcs/annual capacity;
l Design and make Arrow sanitary ware project for 1 million pcs/annual capacity;
l Design and make Arrow sanitary ware project for 1 million pcs/annual capacity;
l Design and make country garden 1 million pcs/annual in China;
l Design and make others Hpcm project for 32 million dollars turnover in 2017 year;
l To design and manufacture lifting casting plants 70sets in Jomoo Ceramic Co in 13 year.
l Making casting line 150sets in Huida in 13 year
l Design and making lifting line in Roca Tangshan in 13 year
l Making Hi-pressure casting line for wash basin for Kohler in 13 year.
l Design and making casting workshop (dryer system and 220sets casting system) for Arrow.
l Making lifting casting machine 70sets for Dongpeng sanitary ware Co.
l To make lifting casting machine 30sets for Meilin sanitary ware Co.
l To make lifting casting machine for LIXIL Group in China.
l To make casting line for Duravit in China.
l To produce the cistern hi-pressure casting machine in Yongchun.
l To design and make 200,000 pcs turnkey project for Falanduo in 2013.
l To make 120 sets casting line in Chaozhou in 2014.
l To make hi-pressure casting machine in Henan in 2014.
l To make 50sets casting line in Arrow in 2014.
l To make 3 sets water closet Hi-pressure casting line in 2014 for Meilin.
l To make 40sets casting line for Arrow in 2014.
l To make 100 sets casting line and testing machine in Tangshan area in 2014.
l To make glazing line for Armitage in 2014.
l To make 100 sets lifting casting line for Jomoo in 2014.
l To make lifting casting line for Morvirad in 2014.
l To design and make turnkey project of 300,000 for Turkmenistan in 2015.
l To design and make turnkey project of 700,000 for Bangladesh in 2015.
l To design and make 4 sets hi-pressure for COTTO.
l To design and make 2 sets water closet hi-pressure in Tangshan
l To design and make 3 sets Hi-pressure in Chaozhou.
l Others single machine--------------
l To design and manufacture equipment served in workshop of raw material preparation, glaze preparation, mold preparation, casting, glazing and final quality control of the 11th Branch of Huahui Technology (China) Co., Ltd.;
l To design and manufacture equipment served in workshop of casting, glazing and final production inspection of Milim G & G Ceramics Co., Ltd.;
l To design and manufacture equipment served in workshop of raw material, glazing preparation, casting, glazing and final production inspection, a project of annual capacity of 1.2 million pcs for Monopy;
l To design and manufacture equipment served in workshop of raw material, glazing preparation, casting, glazing, drying and final production inspection, a project of annual capacity of 600000 pcs for Jomoo Group Co., Ltd;
l To undertake Turnkey project, including design and manufacture, for Bolina Sanitary ware Co., Ltd., with annual capacity of 600,000 pcs;
l Tangshan Cielo Ceramic Co., Ltd., with annual capacity of 1,000,000 pcs;
l To undertake Turnkey project, Angola with annual capacity of 200,000 pcs;；
l To undertake Turnkey project, including design and manufacture, for Joyou Ceramic Co., Ltd., with annual capacity of 1,000,000 pcs;
l Supor factories annual capacity of 1,000,000 pcs in Jan, 2012
l Equipment served in workshop of raw material preparation, glaze preparation, forming, glazing and final quality control of the 1st,2nd, 3rd, 4th, 5th,6th, 7th elaboration-ware works and 11th branch works of Huida Ceramic (Group) Co., Ltd;
l To undertake turnkey project of the whole technique designing and equipment manufacturing for Xinjiang Dipai Ceramic Industry Co., Ltd. 200000pcs;
l Equipment served in the workshop of raw material preparation and casting of Huiyi Ceramic Co., Ltd. (locates at Yidu city Hubei province);
l The Vertical One-time Electronic-Demoulding Casting & Forming Line For Water closet, the sample-production-line-project of Hebei Provincial science & technique, applied in Tangshan Sanitary Ceramic Works;
l Equipment served forming workshop of Monopy Ceramic Co., Ltd. in 2007;
l Turnkey project, including design and manufacture, for Wobasan Sanitary ware Company, D.P.R.Korea, with annual capacity of 200,000 pcs in Apr 2002;
l Making 126 sets casting line for Ceramic Plant in 2003;
l Equipment served in workshop of raw material preparation, glazing, forming, final quality control and some instruments in Lab for extension project by Milim Sanitary Ceramic Co., Ltd. in 2003;
l To design and manufacture equipment served in workshop of raw material preparation, mould preparation and glaze preparation of Duravit Sanitary Ware Co., Ltd.in May 2004;
l To design and manufacture equipment served in workshop of raw material preparation, glazing and forming of Huali Ceramic Co., Ltd. in2004;
l To design and manufacture equipment served in Technique Improvement Project of Lehua Ceramic Sanitary Ware Co., Ltd.,in Apr 2004;
l To design and manufacture equipment applied in mould preparation , forming, glazing and final ware quality control of TAY SON PORCELAIN CO., LTD in Jun 2004;
l To design and manufacture equipment served in workshop of mould preparation , raw material preparation , forming and glaze preparation of Imex Sanitaryware Manufacturing Ceramic Co., Ltd. in Aug 2005
l To design and manufacture equipment served in workshop of raw material preparation, glaze preparation, casting and final ware quality control of Aoshen Fenghua Ceramic Co., Ltd. in Aug 2005;
l To design and manufacture equipment served in workshop of casting and final ware quality control of. CERO SANITARY WARE CO.,LTD in Oct 2005;
l To design and manufacture equipment served in workshop of raw material preparation, mould preparation, glaze preparation, casting and glazing and final ware quality control of Wanhui Sanitary Ware Co., Ltd. in Dec 2005;
l To design and manufacture equipment served in workshop of raw material preparation, glaze preparation, mould preparation, casting, glazing and final quality control of the 11th Branch of Huida Ceramic (Group) Co., Ltd. in Jun 2006;
10- Sales market
11- FAQ
Q1. How long will your engineer reach our factory?
Our After-sales Specialist would contact with you, confirm the final scheduling according to your reasonable request.
Q2. How many days will you finish installing?
We will finish installation and training according to the machine model.
Q3. What should we charge for your engineer?
You should charge for the cost of our engineer's visa, air tickets, SIM card, hotel, food and local traffic.
Q4. How long is your machine's warranty period?
All our machine have one year guarantee, starting from finished installation.
Q5. How could we do after one year warranty period?
We also can do service for you, but you need pay salary for my technician 100USD/day.
Q6. How could we do if the parts broken within warranty?
We would express the free replacement parts during the warranty date.
Q7. Does your engineer understand English?
Our engineers understand a little English. All of our engineer have more than five years machine installation experience. In addition, they can use body language to communicate with customer.
Q8. How do we solve the machine problem after your engineer leaving?
Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our after sales specialist at any time. Our after-sales department has 30 engineers. Our engineers will take a solution video according your description.