1- Product name:
High auto high quality low labour cost high pressure casting machine for intelligence toilet one piece and two piece water closet
Hot sales in China smart toilet high pressure casting machine
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Key words:Hexiang hi-pressure sanitary ware casting machine for bowl of 2-piece toilet
2-Product grouping
Casting machine-High pressure casting machine-toilet
Model: intelligent toilet
1- Application of machine
This pressure casting machine with casting module is used to produce smart toilet, e-bidet, intelligent toilet, skirt toilet, one piece toilet, and two piece water closet and so on. It is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of intelligent toilet.
Its’ advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage.
2- Machine’s structure
The intelligent toilet high pressure casting machine mainly include rim casting workstation, siphon casting workstation, skirt casting workstation, robot painting slip system, convey green base system, electric control system.
Every working station includes: portion of main body, compressed air, mould hydraulic press, slip feeding pressure reinforce, vacuum demoulding system and electrical auto control system etc.
5-working principle：
By the high pressure generated by the hydraulic station, the water contained inside the slip is discharged through the drainage pipe of the porous resin layer, while the solidity remained in the mould, thus achieving the purpose of rapid forming of green body.
Equipment advantages
1. Suitable for producing different model rim of two piece toilet bowl, wash basin, lid.
2. Flexible for different capacity, low invest cost.
3. Machine advantage:
High auto control, low labour strength;
Small floor space with low building cost;
The machine chooses Siemen PLC 1500 series, can realize remoting control and fault eliminate, help factory to manage producing;
Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.
3D reference structural photo of machine and main component
5. main technical parameter ：
parameter
№ | Items | Contents |
1 | Demoulding method | Vertical lifting+ Transverse horizontal +vacuum suction+ compressed air |
2 | Mould close method | auxiliary by pneumatic +mould close by hydraulic |
3 | Pressure of mould close | 30～40T |
4 | Accurate of mould close | ±0.25mm |
5 | Turnover angle of turnover-frame | 0-34° |
6 | Pressure of low-pressure slip feeding | 0.25±0.05MPa |
7 | Pressure of hi-pressure slip feeding | 0.8～1.0MPa |
8 | Method to increase pressure for slip feeding | Pressure reinforcement by hydraulic |
9 | Pressure of compressed air | ≥0.6MPa |
10 | Air consumption(/module) | 0.3M⊃3;/h |
11 | water pressure | 0.3MPa |
12 | Water consumption (/module) | 0.2M⊃3;/h |
13 | Q’ty of mould | 1 for rim+1 for engine+1 for skirt/time/module |
14 | General casting period | < 30 min/cycle (adjustable) |
15 | Floor space | 60M×36M |
6-output and efficiency
Capacity calculation, sample by 8 module type | ||
Daily working time | 12 | Hours/day |
1200 | Mins/day | |
Q’ty of module | 16 | 1 pcs of mould/module =1 for rim+1 for skirt+1 for engine |
Casting cycle | 30 | Mins |
Daily output | 384 | pcs |
Average manpower output | ||
Q’ty of shift per day | 1 | |
Manpower per shift | 10 | |
Average manpower output | 38 | 38pcs/man/shift; includes process of blowing-cleaning, polishing, hole punching finished by robot |
7-主要部件品牌brand of main components
Item No | Parts name | Brand | Remarks |
1 | PLC | Siemens | 1200-1500 Series |
2 | Touching screen | Kinco | |
3 | Pneumatic control cabinet | SMC | Integrated control |
4 | Pneumatic control elements | SMC | Air pipe, valve |
5 | Travel Switch | Schneider | |
6 | Proximity switch | Pepperl fuchs | |
7 | Water drop separator | SMC | |
8 | Micro-mist separator | SMC | |
9 | Cycle vacuum pump | Nash | |
10 | Speed control valve | SMC | |
11 | Cylinder | SMC | |
12 | Solenoid valve | SMC | |
13 | Reducing valve | SMC | |
14 | Electric elements | Schneider and Omron | |
15 | Safety curtain | Omron | |
16 | Hydraulic valve group | Rexroth | |
17 | Seal of hydraulic station | Parker |
reference photo of machine in running