1- Product name:
Sanitary ware high pressure cabinet basin casting machine for ceramic lava squatting pan single resin mould and multiple mould
Key words:
Hexiang high pressure sanitary ware casting machine plant for ceramic vitreous cabinet basin lava lid of cistern and squatting pan resin single mould
High auto high technical pressure casting forming machine for ceramic vitreous wash basin lava squatting pan multiple resin mould
High Pressure Ceramic casting machine for producing vitreous sanitary ware lava squatting pan sanitary ware multiple resin mould
2- Product Group:
Casting machine-High pressure casting machine-basin
Model: HPC-TBasin12
3- Products usage
The 12 unit mould cabinet basin high pressure casting forming machine is modern high pressure casting equipment integrating water, electricity, compressor air, hydraulic and vacuum technologies. It is mainly used to cast sanitary ceramic cabinet basins (above and under counter basins), wash basin, lava, squatting pan and lid, sinks, shower pedals and other products. Cabinet basin High Pressure Forming Casting machine is the first choice for modern sanitary ceramic plant and factory. High output, low labor cost, energy saving and environmental protection are the main advantages of this equipment. This model conforms to the trend of youth labor shortage and is very popular in the current market.
4- Products structure
12 moulds High Pressure Casting Machine for sanitary ware includes:
1) Main machine
Consist with left end support frame, right end support frame, upper beam and hoisting mold slide.
2) Compressor air system
The machine is composed of end air source processor (droplet separator and micro mist separator), main pipe, single branch pipe, air control valve, air pressure regulating valve, air distribution valve and air control box. The pneumatic control cabinet is mainly used to control the opening, operation and conversion of the main and auxiliary mould, such as vacuum, de-forming, dewatering, pressing and drawing, blowing, flushing, and controlling the slip general valve, large and small flow valves, cooling valves, etc.
3) Hydraulic control system
The machine consist of hydraulic station, mould pressure cylinder and hydraulic pipe, use editing control, it mainly include close and press of main mold and side mold.
The system set low pressure pump and high pressure pump
4) Hydraulic pressurize casting system
The machine consists of feeding slip general valve, slip filter, indicating instrument, slip booster, booster oil cylinder, booster hydraulic station (shares the same tank with type pressure hydraulic station), large and small flow control valve, casting main pipeline, automatic casting 3-way valve, high-pressure casting hose and casting connection pipe.
The slip entered from the main pipeline during casting is pressurized by the slip booster and then distributed to each station model for forming and casting through the flow valve, the main casting pipeline, the automatic three-way valve and the casting hose.
5) Vacuum demolding system
It is composed of vacuum pump, vacuum pump cooling valve, cooling water supply pipeline, water supply control valve, vacuum main pipeline, and vacuum branch pipelines of each station. The vacuum negative pressure generated by the operation of the vacuum pump is communicated with the cavity of the mold through the main pipe and branch pipes, and is used in the vacuum de-water and de-molding of the green body.
6) Electric control system
Electric control system divide two model of manual and auto, it includes:
l Siemens PLC
PLC 1200 series choose PROFINET communication protocol to realize the auto control of producing process.
l Feedback system
l Human-machine exchange interface to visual operate machine.
l HMI
l Electric control cabinet
l Safety control system includes safety curtain and E-stop button.
7) Resin working mold
The system includes 12 sets twin working mold, mold cleaning system, auto pulling mold device.
5- Products advantage产品优势：
l High auto control, low labor strength；
l 21 times of traditional plaster casting, 167pcs capacity/per shift/per man；
l Small floor space with low building cost；
l The machine choose Siemen PLC 1200 series, can realize remoting control and fault eliminate, help factory to manage producing；
l Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
l The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.
6- Main technical data：
12 Mold Hpcm-basin Main technical data | ||
Mould type | ||
Working mould type | Twin working mould | |
Mould parts | 2 parts without loosen parts | |
Max products size | ||
Length | 550 | mm |
Thickness | 230 | mm |
Above products size depends on model. | ||
Max mold frame outside size | ||
Length | 1600 | mm |
Width | 1100 | mm |
Thickness | 400 | mm |
Max mold frame inside size | ||
Length | 1600 | mm |
Width | 1100 | mm |
Thickness | 180 | mm |
Main Parameter | ||
Demolding means | Horizontal opening mold+ vacuum adsorption | |
Closing mould mean | Hydraulic closing mold | |
Mold closing pressure | 784～1176 | KN |
Diameter of hydraulic cylinder | 280-180 | mm |
Stroke of cylinder of pressing mold | 1500 | mm |
Model clamping accuracy | ±0.25 | mm |
Casting pressure of low pressure casting | 0.15～0.2 | Mpa |
Casting pressure of high pressure casting | 0.8～1.0 | Mpa |
Slip pressurize means | Hydraulic pressurize | |
Pneumatic pressurize | ||
Compressor air pressure | 0.6~ 0.8 | Mpa |
Air consumption quantity | 2.4 | m³/h/12 mould |
Water source pressure | 0.3 | Mpa |
Water consumption quantity | 0.24 | m³/h 12 mould |
Mold quantity | 12 | Twin Working mold |
Total casting cycle time | 20～30 | mins/cycle |
Total power | 19.55 | kW |
Taking base means | By manual | |
Total weight include mold | 35～40 | T |
Overall size | ||
Length | 11800 | mm |
Width | 3700 | mm |
Height | 3020 | mm |
Working condition | ||
Slip temperature | 35±2 | ℃ |
Absorption slip thickness | 8-9mm | 45mins |
Casting workshop temperature | 30±2 | ℃ |
Relative humidity | 65±2 | ° |
Air source pressure | ≥0.6 | Mpa |
Water pressure | ≥0.3 | Mpa |
Water condition for cleaning mold | 1 | μm |
Water source filter | 10 | μm |
7- Capacity
Capacity calculation for 12 mold Hpcm-basin | ||
Daily working time | 22 | Hours |
1320 | Mins | |
Working mould q’ty | 12 | Working mold/twin |
Casting slip cycle time | 25 | Mins/cycle |
Daily casting time | 40-50 | times/day |
Daily capacity | 960-1200 | pcs |
8-
9- Main parts brand
Item No | Parts name | Brand | Remarks |
1 | PLC | Siemens | 1200-1500 Series |
2 | Touching screen | Kinco | |
3 | Pneumatic control cabinet | SMC | Integrated control |
4 | Pneumatic control elements | SMC | Air pipe, valve |
5 | Travel Switch | Schneider | |
6 | Proximity switch | Pepperl fuchs | |
7 | Water drop seperator | SMC | |
8 | Micro-mist seperator | SMC | |
9 | Cycle vacuum pump | Nash | |
10 | Speed control valve | SMC | |
11 | Cylinder | SMC | |
12 | Solenoid valve | SMC | |
13 | Reducing valve | SMC | |
14 | Electric elements | Schneider and Omron | |
15 | Safety curtain | Omron | |
16 | Hydraulic valve group | Rexroth | |
17 | Seal of hydraulic station | Parker |
10- Applied products